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FG-60/DD.KT.160 Technical Detail - FuelGuard

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FG-60/DD.KT.160

FG-60/DD.KT.160 | Product Description

FG-60/DD.KT.160 Fuel Guard Anti-Siphon Fuel Tank Inlet Security Lock is a professional fuel security solution developed to prevent fuel theft and unauthorized fuel siphoning from vehicle fuel tanks. Its specialized monoblock structure with an integrated strainer, installed at the fuel tank inlet, effectively prevents fuel siphoning via hoses.

Its high-quality aluminum body provides high resistance against impacts and external interventions. Thanks to specialized locking and mounting apparatus, it offers an unopenable security structure after installation. The engineering-focused strainer design does not interrupt fuel flow even during high-flow refueling and does not extend the filling time.

Fuel Guard product groups offer universal dimensions and vehicle-specific options for every brand and model of vehicle operating with diesel, gasoline, and fuel oil.

View Technical Details View Installation Guide

Inlet Diameter / Length 43 mm / 106 mm

Body Alaşımlı Alüminyum Malzeme

Fuel Flow Capacity -

Delivery Countries

Turkey

Germany

USA

United Kingdom

France

Italy

Spain

Netherlands

Russia

Azerbaijan

Ukraine

Kazakhstan

Georgia

Iraq

Canada

Turkey

Germany

USA

United Kingdom

France

Italy

Spain

Netherlands

Russia

Azerbaijan

Ukraine

Kazakhstan

Georgia

Iraq

Canada

Turkey

Germany

USA

United Kingdom

France

Italy

Spain

Netherlands

Russia

Azerbaijan

Ukraine

Kazakhstan

Georgia

Iraq

Canada

Delivery in all countries

FuelGuard

Official Manufacturer

4.9

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This Product

FG-60/DD.KT.160 Structural and Functional Features

Heat-treated, hard alloy aluminum monoblock body
Locking system compatible with the original tank cap
Bayonet locking model
Mechanical anti-siphon protection with 4 mm thick strainer structure
Diesel resistant, leak-proof NBR gasket
3 mm allen head setscrew and locked protection ring
High-flow system with spherical dome base
Expansion and pressure prevention with vented air system
Design preventing fuel extraction from the top at full tank with short strainer structure
Integrated protection connection for cap chain
Impact resistant, heavy duty type structure

Heat-treated, hard alloy aluminum monoblock body

Locking system compatible with the original tank cap

Bayonet locking model

Mechanical anti-siphon protection with 4 mm thick strainer structure

FG-60/DD.KT.160 Compatible Vehicle Types

Truck

Tractor Unit

Construction Equipment

Bus

Truck

Tractor Unit

Construction Equipment

Bus

FG-60/DD.KT.160 Compatible Vehicle Brands

Scanıa

Krone

Schmıtz

MST

New Holland

Scanıa

Krone

Schmıtz

MST

New Holland

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FG-60/DD.KT.160 Technical Specifications (Global Standard)

Product Code: FG-60/DD.KT.170
Barcode Number: 88816626244
Brand: Fuel Guard
Manufacturer: Eren Teknik Otomotiv A.Ş.
Place of Manufacture: Turkey
Product Type: Fuel Security Lock
Body Material: Alloy Aluminum Material
Inlet Diameter: 43 mm
Product Length: 160 mm
Strainer Structure: 100 mm Length and 8 mm Thickness Horizontal Perforated Strainer + Spherical Dome Base
Fuel Flow Capacity: 100 lt / MIN
Sealing: Diesel Resistant Nitrile Gasket (NBR)
Ventilation: Vented Air Discharge and Pressure Balancing System
Mounting System: External Threaded Structure + 3 mm Allen Setscrew + Locked Protection Flange
Compatibility: 60 mm standard fuel tank necks
Durability: Impact and Corrosion Resistant, Heavy Duty Class
Assembly / Installation: Easy and Fast - No Drilling, Cutting or Welding Required
Warranty: 10-Year Fuel Guard Global Warranty Against Corrosion, Wear and Rusting

Product Code FG-60/DD.KT.170

Barcode Number 88816626244

Brand Fuel Guard

Manufacturer Eren Teknik Otomotiv A.Ş.

Product Code

FG-60/DD.KT.170

Barcode Number

88816626244

Brand

Fuel Guard

Manufacturer

Eren Teknik Otomotiv A.Ş.

Place of Manufacture

Turkey

Product Type

Fuel Security Lock

Body Material

Alloy Aluminum Material

Inlet Diameter

43 mm

Product Length

160 mm

Strainer Structure

100 mm Length and 8 mm Thickness Horizontal Perforated Strainer + Spherical Dome Base

Fuel Flow Capacity

100 lt / MIN

Sealing

Diesel Resistant Nitrile Gasket (NBR)

Ventilation

Vented Air Discharge and Pressure Balancing System

Mounting System

External Threaded Structure + 3 mm Allen Setscrew + Locked Protection Flange

Compatibility

60 mm standard fuel tank necks

Durability

Impact and Corrosion Resistant, Heavy Duty Class

Assembly / Installation

Easy and Fast - No Drilling, Cutting or Welding Required

Warranty

10-Year Fuel Guard Global Warranty Against Corrosion, Wear and Rusting

FG-60/DD.KT.160

FuelGuard Professional Fuel Security Systems Installation Guide

Installation Guide & Usage

STEP 1

1. Pre-Installation Preparation

IMPORTANT: Fuel Guard is a system integrated into the tank neck (filler neck) without altering the vehicle's original structure. Once installation is complete, the system takes on a "Non-Removable" security structure.

Safety: Pull the vehicle onto a flat surface and stop the engine. Strictly do not smoke or approach with open flame in the work area.

Required Equipment: 3 mm Allen key, Diesel-resistant liquid gasket or silicone, Fine-tipped screwdriver and light hammer, Cleaning cloth / Rag

Cleaning: Completely wipe dry any fuel residues and dust at the tank opening with a clean cloth.

STEP 1: Tank Opening Preparation and Insulation

Remove the existing tank cap and any old apparatus inside if present.
Critical Warning: Apply a thin line of diesel-resistant silicone to the tank neck surface to prevent fuel leakage and sweating.

STEP 2: Body Placement (Mechanical Lock)

Place the Fuel Guard body vertically onto the tank neck. Align the tabbed system with its slot; turn clockwise (to the right) to ensure the tabs fully lock onto the tank neck.

STEP 3: Fixing with Set Screw

Start tightening the 3 mm Allen head set screws located on the body. Tighten the screws reciprocally (diagonally) to ensure the body is perfectly centered. Make sure the screw heads are completely embedded into the recess.

STEP 4: Security Armor (Protective Ring) Application

Screw the Aluminum Protective Ring onto the main body to prevent the set screws from being unscrewed. Once the ring threads are seated, gently crush the ring threads at 3 different points using a fine-tipped screwdriver and a light hammer blow (Staking process). This process makes it impossible to remove the product via external interference.

STEP 5: Cap and Chain Integration

Attach the original or provided chained cap using the connection point on the product. Check that the cap closes smoothly and ensures a seal.

STEP 6: Functional Test and Approval

Flow Test: Verify a flow rate of 100-120 liters per minute by inserting the fuel pump. (The vented system prevents pressure buildup).
Security Test: Confirm that the strainer system (Anti-Siphon) does not allow passage by lowering a hose through the tank opening.

FG-60/DD.KT.160 Package Contents

1 Piece Fuel Guard FG-60/DD.KT.160 Fuel Security Device

Mounting setscrews

Locked setscrew protection ring

Cap holder chain

Installation manual and warranty card

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View Technical Details View Installation Guide

FG-60/DD.KT.160