As FuelGuard, We Securely Protect Your Fuel in the Heavy Industry and Machinery Sector.
We Securely Protect Your Fuel.
Heavy industry machinery such as construction, mining, excavation, ready-mix concrete, and lifting equipment are high fuel-consuming machines that typically operate 24/7 in conditions found on sites, fields, and open areas. These vehicles often remain parked in unprotected construction sites, mining fields, remote facilities, and concrete plants, which creates a serious opportunity for diesel thieves and internal pilferage.
In equipment like excavators, loaders, dump trucks, concrete mixers, pumps, mobile cranes, and generators, access to the fuel tank is relatively easy; silent and systematic fuel losses can occur via the fuel cap, the float/sender unit area, the drain plug, and fuel hoses. In most businesses, these losses appear as “site consumption,” and the true loss is only revealed through detailed fuel analyses.
FuelGuard provides fuel security for heavy industry and machinery with project-based solutions tailored to field conditions. By analyzing each machine’s tank structure and operating environment, anti-siphon modules are applied to the tank mouth, special protection components are applied to the float/sender and drain points considering the vehicle’s fuel system, and security apparatus is applied to the fuel line. This prevents both internal misuse and external interference at the source, stopping fuel theft; fuel expenditure then becomes a measurable and controllable cost item.
FuelGuard fuel security systems offer strong protection to heavy industry businesses as one of the world's most advanced and economical fuel security technologies, providing high returns at a low cost.
Table of Contents
- As FuelGuard, We Securely Protect Your Fuel in the Heavy Industry and Machinery Sector
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Heavy Industry and Machinery Sector
Application Areas of FuelGuard Fuel Tank Security Solutions -
In the Heavy Industry and Machinery Sector
What Problems Do Companies That Do Not Protect Their Fuel Tank Face? -
In the Heavy Industry and Machinery Sector
How Do We, as FuelGuard, Solve the Problem of Fuel Theft? -
For Businesses with Vehicles in the Heavy Industry and Machinery Sector
What are the Benefits We Provide as FuelGuard?
Heavy Industry and Machinery Sector
Application Areas of FuelGuard Fuel Tank Security Solutions
In Construction & Site Machinery Vehicles
Fuel Security Systems
Construction and site machinery operate actively on site all day, while at night they mostly remain parked in open and unprotected areas. FuelGuard secures the tank mouths and the drain/float unit areas of machines like excavators and loaders with specialized components, stopping operator-related pilferage and external interference on site. Thus, both site costs are brought under control, and fuel consumption is monitored with genuine data.
In Mining & Excavation Vehicles
Fuel Security Systems
Trucks and machinery operating in mining and excavation sites are among the groups most vulnerable to fuel theft due to their high-capacity fuel tanks and challenging site conditions. FuelGuard secures all critical areas on these vehicles—including the tank mouth, drain points, and fuel line—cutting off "invisible" fuel losses that persist on site at the source. As a result, the fuel cost per ton becomes clear, and operational profitability increases.
In Ready-Mix Concrete & Pump/Mixer Fleet Vehicles
Fuel Security Systems
In the ready-mix concrete sector, concrete mixers and pumps leave the plant in the morning, travel to multiple construction sites during the day, and often spend the night outside the site or the plant. FuelGuard protects the large-volume tanks and the drain/float unit points on these vehicles with special security sets, preventing diesel theft that occurs both on site and around the facility. Thus, the real fuel consumption and cost per trip for each vehicle can be clearly tracked.
In Crane, Lifting & Platform Equipment Vehicles
Fuel Security Systems
Crane and lifting equipment often work stationary for days in the same field, in open areas, and at relatively unprotected points. This situation makes their fuel tanks vulnerable to theft attempts, especially during nighttime hours. FuelGuard physically secures critical areas on mobile cranes and platform equipment, including the tank mouth and the fuel line, supporting uninterrupted operation on site and protecting fuel expenditure.
In Industrial Facility & Port Area Machinery Vehicles
Fuel Security Systems
Forklifts and terminal vehicles operating in industrial facilities, warehouses, and port areas work intensely in confined spaces during the day; they are often left in the field, between warehouses, or in internal port parking areas. FuelGuard prevents fuel losses even in short-distance but high-intensity usage with specialized anti-siphon and security solutions suitable for the compact tanks of these vehicles, ensuring the transparency of internal operating costs.
In Road Construction & Maintenance Site Machinery Vehicles
Fuel Security Systems
Machinery operating at road construction and maintenance sites is under serious risk of fuel theft due to long-term field work, temporary site areas, and often unprotected roadside parking points. FuelGuard secures the fuel tanks and critical fuel line points of asphalt finishers, rollers, and road maintenance vehicles, preventing diesel theft at the source in both public projects and private sector road construction jobs, contributing to the control of project costs.
In the Heavy Industry and Machinery Sector
What Problems Do Companies That Do Not Protect Their Fuel Tank Face?
Heavy machinery often remains parked overnight in dark, remote construction sites, mines, or temporary storage areas. This situation makes them extremely vulnerable to organized theft attempts. In these fleets, the risk of fuel theft is not limited to the classic siphoning method done by inserting a hose through the fuel cap in a single night. Professional thieves, taking advantage of the lack of oversight created by field conditions, target other critical points on the machines that are easily accessible in challenging work environments.
These critical weak points include the drain plug located at the bottom of the tank and the float probe inlets, which are the electronic components that measure the fuel level. Interventions at these points allow the fuel to be quickly and secretly emptied. Every liter of diesel stolen is not just money out of the company's pocket, but also the risk of project halt, delays in commitments, and penalty payments due to the machinery being unable to operate the next day. These invisible fuel losses experienced in site fleets accumulate to massive proportions by the end of the month, deeply shaking the profitability of heavy industry businesses.
Company Not Using Fuel Security
A company that does not implement the FuelGuard fuel tank security system may experience the following problems.
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Fuel theft is usually noticed late. The amount of stolen fuel cannot be determined.
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Monthly expenses increase uncontrollably because fuel losses are not noticed.
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Due to fuel losses, planning is inaccurate; operational efficiency decreases.
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Misuse (or Pilferage) cannot be detected because fuel consumption differences cannot be monitored.
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Continual losses reduce the profit margin, and sustainability is jeopardized.
Company Using Fuel Security
Fuel Guard yakıt depo güvenliği sistemi yaptıran firmalar aşağıdaki sorunlardan kurtulabilir.
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With our mechanical products, unauthorized fuel withdrawal becomes impossible.
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Your vehicles' fuel remains secure as no fuel loss will occur.
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Operational efficiency increases, and your work remains uninterrupted.
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Driver behaviors and unauthorized tampering are tracked using system data; misuse is detected.
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As fuel losses and theft are prevented, the profit margin is protected, and business sustainability is supported.
In the Heavy Industry and Machinery Sector
How Do We, as FuelGuard, Solve the Problem of Fuel Theft?
Machinery fleets used in high-risk sites, such as heavy industry and major construction projects, are constantly under the threat of fuel theft. As FuelGuard, we offer a comprehensive and innovative solution focused on multi-point physical security, not just a simple lock or cap, against this critical problem.
Our goal at FuelGuard is to eliminate fuel as a risk factor in construction sites and heavy industry operations, transforming it into a fully controllable cost item.
For Businesses with Vehicles in the Heavy Industry and Machinery Sector
What are the Benefits We Provide as FuelGuard?
- We prevent your diesel loss in vehicles that are parked or in use.
- We protect all fuel system points, including the tank mouth, hoses, and filters.
- We reduce financial losses stemming from fuel theft and misuse.
- You offer a sense of trust to drivers and support work discipline.
- We provide instant alerts in case of potential fuel loss or tampering.
- We support the company's professional image through secure fuel management.
- We reduce unnecessary consumption and contribute to the environment by preventing fuel loss.
- We increase the overall profitability of the business by eliminating fuel losses and inefficiency.
Road Transportation and Logistics
Heavy Industry and Construction Machinery
Public – Municipal Service
Agriculture – Agricultural Equipment
