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FuelGuard > Fuel Security Solutions for Heavy Industry and Construction Machinery

Ağır Sanayi ve İş Makineleri
Araç Yakıt Depo Güvenlik Sistemleri

İnşaat şantiyeleri, maden ocakları, yol yapım projeleri ve hafriyat sahaları; iş makinelerinin en yoğun çalıştığı ancak güvenlik zafiyetinin en yüksek olduğu alanlardır. Özellikle mesai saatleri dışında arazide veya şantiyede park halinde bırakılan Ekskavatör, Dozer, Yükleyici (Loder) ve Greyder gibi yüksek yakıt kapasiteli araçlar, hırsızlık girişimleri için açık hedef konumundadır.

Denetimin zor olduğu bu geniş sahalarda yaşanan yakıt hırsızlığı, firmalar için sadece yakıt maliyeti değil, işin durması ve projenin aksaması anlamına gelir. Fuel Guard, ağır sanayi koşullarının gerektirdiği dayanıklılıkta geliştirdiği çözümlerle, iş makinelerinizi her türlü yetkisiz müdahaleye karşı koruma altına alır.

As FuelGuard, We Securely Protect Your Fuel in the Heavy Industry and Industrial Machinery Sector

Construction, mining, excavation, ready-mix concrete, and lifting equipment in the heavy industry sector are typically high-fuel-consuming machines that operate 24/7 under construction sites, open fields, and other field conditions. These vehicles are often left parked in unprotected areas such as construction sites, mining sites, remote facilities, and concrete plants—creating significant opportunities for diesel theft and internal misuse.

Fuel access is relatively easy on equipment such as excavators, loaders, dump trucks, concrete mixers, pumps, mobile cranes, and generators. Silent and regular fuel losses can occur through tank caps, float areas, drain plugs, and fuel hoses. In many companies, these losses are attributed to “site consumption,” and the true loss only becomes apparent through detailed fuel analysis.

FuelGuard provides fuel security for heavy industry and industrial machinery with project-based solutions tailored to field conditions. Each machine’s tank design and operating environment are analyzed, and specialized protection components are installed: anti-siphon modules on the tank opening, float and drain plug protection based on the vehicle’s fuel system, and security devices for fuel lines. This approach prevents both internal misuse and external tampering, stops fuel theft at the source, and transforms fuel expenses into a measurable and controllable cost.

FuelGuard fuel security systems offer heavy industry companies powerful protection as one of the world’s most advanced and cost-effective fuel security technologies, providing high returns at low cost.

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Application Areas of Fuel Guard
Fuel Tank Security Solutions in the Heavy Industry and Industrial Machinery Sector

What Problems Do Companies Face in the Heavy Industry & Heavy Machinery Sector
When They Do Not Protect Fuel Tanks?

Heavy machinery is often left parked overnight in dark, remote construction sites, mining areas, or temporary storage locations. This makes them extremely vulnerable to organized theft attempts. In these fleets, the risk of fuel theft is not limited to the classic siphoning method carried out in a single night by inserting a hose through the fuel cap. Professional thieves exploit the lack of supervision caused by harsh field conditions and target other critical points that are easily accessible in demanding operating environments.

These critical weak points include the lower drain plug located at the bottom of the fuel tank and the float probe entry, which is the electronic component that measures fuel level. Interventions at these points allow fuel to be drained quickly and discreetly. Every liter of diesel stolen is not only money lost directly from the company’s budget, but also a risk of project stoppages due to machines being unable to operate the next day, missed commitments, and potential penalty costs. When these “invisible” fuel losses across field fleets accumulate by the end of the month, they reach massive levels and severely undermine the profitability of heavy industry operations.

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A Company That Does Not Implement Fuel Protection

A company that does not implement the FuelGuard fuel tank security system may experience the following problems:

  • Fuel theft is usually detected late. The amount of stolen fuel cannot be accurately determined.

  • Because fuel losses go unnoticed, monthly expenses increase uncontrollably.

  • Due to fuel losses, planning becomes inaccurate and operational efficiency decreases.

  • Because fuel consumption discrepancies cannot be monitored, misuse cannot be detected.

  • Continuous losses reduce profit margins and put long-term sustainability at risk.

A Company That Implements Fuel Protection

Companies that implement the FuelGuard fuel tank security system can eliminate the following issues:

  • With our mechanical products, unauthorized fuel extraction becomes impossible.

  • Since there will be no fuel loss, your vehicles’ fuel remains secure.

  • Operational efficiency increases, and your operations continue without disruption.

  • Driver behavior and unauthorized interventions are monitored through system data, enabling misuse to be detected.

  • As fuel losses and theft are prevented, profit margins are preserved and business sustainability is supported.

How Do We, as FuelGuard, Provide a Solution to Fuel Theft
in the Heavy Industry & Heavy Machinery Sector?

Heavy machinery fleets used in high-risk environments such as heavy industry and large-scale construction projects are constantly under the threat of fuel theft. As FuelGuard, we offer not just a lock or a cap, but a comprehensive and innovative solution focused on multi-point physical security to address this critical problem.

Our goal at FuelGuard is to transform fuel from a risk factor into a fully controllable cost item in construction sites and heavy industry operations.

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What Benefits Do We, as FuelGuard, Provide to Companies Operating
Vehicles in the Heavy Industry & Heavy Machinery Sector?